A team of scientists from Oak Ridge National Laboratory is using the precision of an electron beam to instantly adhere cathode coatings for lithium-ion batteries. This new development, as reported in the Journal of The Electrochemical Society, could lead to a leap in efficiency that saves energy, reduces production cost, and eliminates the use of toxic solvents.

This from ORNL:

The technique uses an electron beam to cure coating material as it rolls down the production line, creating instantaneous cross-links between molecules that bind the coating to a foil substrate, without the need for solvents, in less than a second.

Read the full article.

“Typical curing processes can require drying machinery the length of a football field and expensive equipment for solvent recovery,” says David Wood, co-author of the study. “This approach presents a promising avenue for fast, energy-efficient manufacturing of high-performance, low-cost lithium-ion batteries.”

Read the full paper, “Electron Beam Curing of Composite Positive Electrode for Li-Ion Battery.”

Joint research from the Universidad Carlos III de Madrid and the Council for Scientific Research reports the development of a new ceramic electrode for lithium-ion batteries that can lead to cheaper, more efficient, and safer conventional batteries.

“What we have patented are new ceramic electrodes that are much safer and can work in a wider temperature interval,” says Alejandro Varez, co-author of the research.

To achieve this result, the researchers made ceramic sheets by way of thermoplastic extrusion molds.

“This technique allows making electrodes that are flat or tube-shaped, and these electrodes can be applied to any type of lithium-ion battery,” Varez says.

According to the researchers, the cost of production is low and it could easily be adapted into current lithium-ion battery production, making this an easy technology to move quickly to industrialization.

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Image: Kathy F. Atkinson, University of Delaware

Fuel cells are an important technology for the nation’s energy portfolio, offering a cleaner, more efficient alternative to combustion engines that utilize fossil fuels.

However, a team of researchers from the University of Delaware point out that a major challenge in the commercialization of fuel cells is the durability of the membrane, which tends to develop cracks that short is life during operation.

A new article published in the Journal of The Electrochemical Society, “Self-Healing Composite Membrane for Proton Electrolyte Membrane Fuel Cell Applications,” aims to address the fuel cell membrane issue by developing a self-healing membrane, incorporating microcapsules prefilled with a Nafion solution.

“The microcapsules are designed to rupture when they encounter defects in the membrane and then release the prefilled Nafion solution to heal the defects in place,” says Liang Wang, past ECS member and co-author of the study.

Testing showed that the newly developed membrane and its self-healing functionality could greatly extend its useful life.

By: Joshua D. Rhodes, University of Texas at Austin

The electric grid is an amazing integrated system of machines spanning an entire continent. The National Academy of Engineering has called it one of the greatest engineering achievements of the 20th century.

But it is also expensive. By my analysis, the current (depreciated) value of the U.S. electric grid, comprising power plants, wires, transformers and poles, is roughly US$1.5 to $2 trillion. To replace it would cost almost $5 trillion.

That means the U.S. electric infrastructure, which already contains trillions of dollars of sunk capital, will soon need significant ongoing investment just to keep things the way they are. A power plant built during the rapid expansion of the power sector in the decades after World War II is now 40 years old or older, long paid off, and likely needs to be replaced. In fact, the American Society of Civil Engineers just gave the entire energy infrastructure a barely passing grade of D+.

The current administration has vowed to invest heavily in infrastructure, which raises a number of questions with regard to the electric system: What should the energy grid of the future look like? How do we achieve a low-carbon energy supply? What will it cost?

Infrastructure seems to be an issue that can gather support from both sides of the aisle. But to make good decisions on spending, we need first to understand the value of the existing grid.

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Every year on March 22, people around the globe celebrate World Water Day to advocate for improved access to clean water internationally. To date, there are over 663 million people living without a safe water supply close to home, leading to families spending countless hours retrieving water from distant sources or coping with the health impacts of using contaminated water.

This year, the theme of World Water Day is “Wastewater.” According to the World Health Organization, over 80 percent of wastewater flows back into nature, polluting the environment and wasting what could be a recycled resource. By exploring wastewater and finding ways to safely manage and recycle it, a sustainable source of water, energy, and nutrients could be recovered.

Critical gaps in water and sanitation

For ECS members, wastewater treatment and efforts to improve access to clean water in the developing world is familiar territory.

In 2014, ECS partnered with the Bill & Melinda Gates Foundation to establish the first Science for Solving Society’s Problems challenge, leveraging the brainpower of scientists from around the world to create innovative solutions to some of the most pressing problems in global water and sanitation.

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Chemists have engineered a molecule that uses light or electricity to convert carbon dioxide into carbon monoxide—a carbon-neutral fuel source—more efficiently than any other method of “carbon reduction.”

“If you can create an efficient enough molecule for this reaction, it will produce energy that is free and storable in the form of fuels,” says study leader and Liang-shi Li, associate professor in the chemistry department at Indiana University Bloomington. “This study is a major leap in that direction.”

Burning fuel—such as carbon monoxide—produces carbon dioxide and releases energy. Turning carbon dioxide back into fuel requires at least the same amount of energy. A major goal among scientists has been decreasing the excess energy needed.

This is exactly what Li’s molecule achieves: requiring the least amount of energy reported thus far to drive the formation of carbon monoxide. The molecule—a nanographene-rhenium complex connected via an organic compound known as bipyridine—triggers a highly efficient reaction that converts carbon dioxide to carbon monoxide.

The ability to efficiently and exclusively create carbon monoxide is significant due to the molecule’s versatility.

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Reports of a woman’s headphones catching fire while on a flight from Bejing to Melbourne has once again heightened interest in lithium-ion battery safety. According to the Australian Transport Safety Bureau, the incident occurred while the woman was sleeping mid-flight wearing battery-powered headphones.

Early in 2016, battery expert and ECS fellow, K.M. Abraham, talked to ECS about lithium-ion battery safety concerns amidst reports of exploding hoverboards. Below are some excerpts of what he had to say.

“It is safe to say that these well-publicized hazardous events are rooted in the uncontrolled release of the large amount of energy stored in lithium-ion batteries as a result of manufacturing defects, inferior active and inactive materials used to build cells and battery packs, substandard manufacturing and quality control practices by a small fraction of cell manufacturers, and user abuses of overcharge and over-discharge, short-circuit, external thermal shocks and violent mechanical impacts,” Abraham told ECS. “All of these mistreatments can lead lithium-ion batteries to thermal runaway reactions accompanied by the release of hot combustible organic solvents which catch fire upon contact with oxygen in the atmosphere.”

Read Abraham’s full article.

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One of the keys to developing a successful electric vehicle relies on energy storage technology. For an EV to be successful in the marketplace, it must be able to travel longer distances (i.e. over 300 miles on a single charge).

A team of researchers from Georgia Institute of Technology, including ECS fellow Meilin Liu, has recently created a nanofiber that they believe could enable the next generation of rechargeable batteries, and with it, EVs. The recently published research describes the team’s development of double perovskite nanofibers that can be used as highly efficient catalysts in fast oxygen evolution reactions. Improvements in this key process could open new possibilities for metal-air batteries.

“Metal-air batteries, such as those that could power electric vehicles in the future, are able to store a lot of energy in a much smaller space than current batteries,” Liu says. “The problem is that the batteries lack a cost-efficient catalyst to improve their efficiency. This new catalyst will improve that process.”

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Taking a detailed look inside energy storage systems could help solve potential issues before they arise. A team of researchers from Brookhaven National Laboratory are doing just that by imaging the inner workings of a sodium-metal sulfide battery, leading them to understand the cause of degraded performance.

“We discovered that the loss in battery capacity is largely the result of sodium ions entering and leaving iron sulfide—the battery electrode material we studied—during the first charge/discharge cycle,” says Jun Wang, co-author of the study. “The electrochemical reactions involved cause irreversible changes in the microstructure and chemical composition of iron sulfide, which has a high theoretical energy density. By identifying the underlying mechanism limiting its performance, we seek to improve its real energy density.”

Performance degradation in charge/discharge cycles has been the main problem researchers encounter when pursuing sodium-ion battery research. While the battery’s performance points to degradation issues, not much was previously known about what caused this degradation.

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A team of researchers from Texas A&M University is looking to take the negative impact of excessive levels of carbon dioxide in the atmosphere and turn it into a positive with renewable hydrocarbon fuels.

Greenhouse gasses trap heat in the atmosphere and therefore impact global temperatures, making the planet warmer. Carbon dioxide, the most common greenhouse gas, is emitted into the atmosphere upon burning fossil fuels, solid waste, and wood products, and makes up 81 percent of all greenhouse gas emissions in the U.S.

“We’re essentially trying to convert CO2 and water, with the use of the sun, into solar fuels in a process called artificial photosynthesis,” says Ying Li, principal investigator and ECS member. “In this process, the photo-catalyst material has some unique properties and acts as a semiconductor, absorbing the sunlight which excites the electrons in the semiconductor and gives them the electric potential to reduce water and CO2 into carbon monoxide and hydrogen, which together can be converted to liquid hydrocarbon fuels.”

This from Texas A&M University:

The first step of the process involves capturing CO2 from emissions sources such as power plants that contribute to one-third of the global carbon emissions. As of yet, there is no technology capable of capturing the CO2, and at the same time re-converting it back into a fuel source that isn’t expensive. The material, which is a hybrid of titanium oxide and magnesium oxide, uses the magnesium oxide to absorb the CO2 and the titanium oxide to act as the photo-catalyst, generating electrons through sunlight that interact with the absorbed CO2 and water to generate the fuel.

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