In 2005, the number of electric vehicles on the road could be measured in the hundreds. Over the years, researchers have made technological leaps in the field of EVs. Now, we’ve exceeded a global threshold of one million EVs, and the demand continues to grow.

However, the ultimate success and growth of the EV hinges on battery technology. With some scientists stating that convention Li-ion batteries are approaching their theoretical energy density limits, researchers have begun exploring new energy storage technologies.

ECS member Qiang Zhang is one researcher focusing on technologies beyond Li-ion, specifically focusing on lithium sulfur batteries in a recently published paper.

“The lithium sulfur battery is recognized as a promising alternative for its intercalation chemistry counterparts,” Zhang says. “It possesses a theoretical energy density of ~2600 Wh kg-1 and provides a theoretical capacity of 1672 mAh g−1 through multi-electron redox reactions. Additionally, valuable characteristics like high natural abundance, low cost and environmental friendliness of sulfur have lent competitive edges to the lithium sulfur battery.”

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Lithium-ion battery safety has been a hot topic in the scientific community in light of instances of the Samsung Galaxy Note 7 bursting into flames. In order to address these concerns, scientists must first better understand exactly what is causing these safety concerns. In order to do that, a team from the University of Michigan is looking inside the batteries and filming growing dendrites – something the researchers cite as one of the major problems for next-gen lithium batteries.

The study focused primarily on lithium-metal batteries, which have the potential to store 10 times more energy that current lithium-ion batteries. However, researchers believe that issues with dendrites cannot be amended, the future of the Li-metal battery will not be as limitless as some believe.

“As researchers try to cram more and more energy in the same amount of space, morphology problems like dendrites become major challenges. While we don’t fully know why the Note 7s exploded, dendrites make bad things like that happen,” said Kevin Wood, postdoctoral researcher and ECS student member. “If we want high energy density batteries in the future and don’t want them to explode, we need to solve the dendrite problem.”

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John B. Goodenough is recognized internationally as one of the key minds behind the development of the lithium-ion battery; a device that is used to power a huge percentage of today’s electronics and a technology that helped shape the technological frontier.

In a recent interview with the BBC’s Today program’s John Humphrys, the man who helped make the mobile phone possible discusses battery safety in light of exploding Samsung batteries, the Nobel Prize, and his why he doesn’t like cellphones.

“I see the students running around, punching these little tablets, and not talking with one another,” Goodenough says. “I see people going out to dinner and not talking to their partner, rather sitting there talking to someone on their phone, I say, ‘Well, that’s not the way to live.’ Technology is morally neural, it’s what we do with technology that judges us.”

Listen to the full interview here.

Lithium-air batteries are viewed by many as a potential next-generation technology in energy storage. With the highest theoretical energy density of all battery devices, Li-air could revolutionize everything from electric vehicles to large-scale grid storage. However, the relatively young technology has a few barriers to overcome before it can be applied. A new study published in the Journal of The Electrochemical Society (JES) is taking a fundamental step forward in advancing Li-air through the development of mixed metal catalyst that could lead to more efficient electrode reactions in the battery.

The paper, entitled “In Situ Formed Layered-Layered Metal Oxide as Bifunctional Catalyst for Li-Air Batteries,” details a cathode catalyst composed of three transition metals (manganese, nickel, and cobalt), which can create the right oxidation state during the battery cycling to enable both the catalysis of the charge and the discharge reaction.

Future opportunities

According to K.M. Abraham, co-author of the paper, the manganese allows for the catalysis of the oxygen reduction reaction while the cobalt catalyzes the charge reaction of the battery.

“This offers opportunities for future research to develop similar materials to optimize the catalysis of the Li-air battery using one material that will combine the functions of these mixed metal oxides,” Abraham says.

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Researchers from New York University have developed a new technique to give a highly detailed, 3D look inside a lithium-ion battery.

“One particular challenge we wanted to solve was to make the measurements 3D and sufficiently fast, so that they could be done during the battery charging cycle,” explains Alexej Jerschow, co-author of the study that details the development. “This was made possible by using intrinsic amplification processes, which allow one to measure small features within the cell to diagnose common battery failure mechanisms. We believe these methods could become important techniques for the development of better batteries.”

The look that the researchers offer gives new insight to dendrites – the deposits that build up inside a Li-ion battery that can affect performance and safety. To do this, the team used MRI technology to focus the image and took an additional step to improve image quality.

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One year ago Tesla Motors announced plans to build its Gigafactory to produce huge numbers of batteries, giving life to the old saying, “if you want something done right, do it yourself.”

By making electric car batteries that Tesla used to buy from others, CEO Elon Musk adopted a strategy made famous by Henry Ford – build a vertically integrated company that controls the many stages of production. By integrating “backward” into its supply chain, Musk is betting Tesla can improve the performance and lower the costs of batteries for its vehicles.

Now, Musk wants Tesla to acquire SolarCity for similar reasons, but with a slightly different twist.

SolarCity is one of the largest installers of solar photovoltaic panels, with some 300,000 residential, commercial and industrial customers in 27 states. The proposed merger with SolarCity would vertically integrate Tesla forward, as opposed to backward, into the supply chain. That is, when people come to Tesla stores to buy a vehicle, they will be able to arrange installation of solar panels – and potentially home batteries – at the same time.

This latest move would bring Tesla one step closer to being the fully integrated provider of sustainable energy solutions for the masses that Elon Musk envisions. But does it make business sense?

The real issue in my mind comes down to batteries and innovation.

Creating demand and scale

Although installing batteries is not a big part of SolarCity’s current business, the company is a potentially large consumer of Tesla’s batteries from the Gigafactory. Tesla makes Powerwall batteries for homes and larger Powerpack systems for commercial and industrial customers.

Any increase in the flow of batteries through the factory gives Tesla better economies of scale and potential for innovation. Innovation comes with the accumulated experience gained from building a key component of its electric vehicles as well as Tesla’s energy storage systems. As the company manufactures more batteries, it will find ways to innovate around battery design and production.

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Last week, Samsung ordered a global recall of its Galaxy Note 7 phones after investigations into claims of exploding devices revealed faulty lithium-ion batteries. Now, the FAA is strongly urging passengers to forge bringing the device on airliners due to safety risks.

Earlier this year, we spoke to ECS member K.M. Abraham about lithium-ion battery devices and safety concerns associated with them.

“It is safe to say that these well-publicized hazardous events are rooted in the uncontrolled release of the large amount of energy stored in Li-ion batteries as a result of manufacturing defects, inferior active and inactive materials used to build cells and battery packs, substandard manufacturing and quality control practices by a small fraction of cell manufacturers, and user abuses of overcharge and over-discharge, short-circuit, external thermal shocks and violent mechanical impacts,” Abraham said. “Safety hazards of Li-ion batteries occur when the fundamental principle of controlled release of energy on which battery technology is based is compromised by materials and manufacturing defects and operational abuses.”

Read Abraham’s full paper on Li-ion safety and building better batteries.

Currently, electric vehicles depend on a complex interplay of batteries and supercapacitors to get you where you’re going. But a recently published paper, co-authored by ECS Fellow Hector Abruna, details the development of a new material that can take away some of the complexity of EVs.

“Our material combines the best of both worlds — the ability to store large amounts of electrical energy or charge, like a battery, and the ability to charge and discharge rapidly, like a supercapacitor,” says William Dichtel, lead author of the study.

This from Northwestern University:

[The research team] combined a COF — a strong, stiff polymer with an abundance of tiny pores suitable for storing energy — with a very conductive material to create the first modified redox-active COF that closes the gap with other older porous carbon-based electrodes.

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New research shows another step forward in the goal of developing energy storage systems robust enough to store such intermittent sources as wind and solar on a large-scale.

Their work explores the opportunities in solid oxide cells (SOCs), which the group believes to be one of the best prospects in energy storage due to their high efficiency and wide range of scales.

ECS member John Irvine and his team from the University of St. Andrews have set out to overcome traditional barriers in this technology, developing a new method of electrochemical switching to simplify the manufacturing of the electrodes needed to deliver high, long-lasting energy activity.

This from the University of St. Andrews:

The results demonstrate a new way to produce highly active and stable nanostructures – by growing electrode nanoarchitectures under operational conditions. This opens exciting new possibilities for activating or reinvigorating fuel cells during operation.

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The world’s next energy revolution is looming nearer.

In order to bolster this transformation, the U.S. Department of Energy has been funding 75 projects in the energy technology field, enabling cutting-edge research into energy conversion and storage. This effort is part of the DOE’s goal to “decarbonize” the U.S. energy infrastructure by the middle of the country.

One of the most promising projects funded by the DOE is led by ECS member Michael Aziz, where he and his team from Harvard are addressing challenges in grid energy storage.

Energy storage has become one of the largest barriers in the widespread implementation of renewables. By offering a cost-effective, efficient answer to energy storage, the issues of intermittency in power sources such as wind and solar could be answered.

Aziz and his team are addressing issues in energy storage with the development of a flow battery based on inexpensive organic molecules in a water-based electrolyte. The team is focusing on using quinone molecules, which can be found in such plant sources as rhubarb or even oil waste. The quinone molecules allow energy to be stored in a water-based solution at room temperature.

Aziz recently discussed some of his work in quinon-bromide flow batteries as part of the Journal of The Electrochemical Society Focus Issue on Redox Flow Batteries-Reversible Fuel Cells.

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