A collaborative team of researchers from Shinshu University in Japan have found a new way to curb some of the potential dangers posed by lithium ion batteries.

The team was led by Susumu Arai, a professor of the department of materials chemistry and head of Division for Application of Carbon Materials at the Institute of Carbon Science and Technology at Shinshu University.

These batteries, typically used in electric vehicles and smart grids, could help society realize a low-carbon future, according the authors. The problem is that while lithium could theoretically conduct electricity at high capacity, lithium also results in what is known as thermal runaway during the charge and discharge cycle.

“Lithium metal is inherently unsuitable for use in rechargeable batteries due to posing certain safety risks,” said Arai. “Repeated lithium deposition/dissolution during charge/discharge can cause serious accidents due to the deposition of lithium dendrites that penetrate the separator and induce internal short-circuiting.”

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In an effort to increase security on airplanes, the U.S. government is considering expanding a ban on lithium-ion based devices from cabins of commercial flights, opting instead for passengers to transport laptops and other electronic devices in their checked luggage in the cargo department. However, statistics from the Federal Aviation Administration suggest that storing those devices in the cargo area could increase the risk of fires.

The FAA reports that batteries were responsible for nine airline fires in 2014. The number grew to 16 in 2015 and further to 31 in 2016. Most fires were able to be extinguished by passengers.
According to Homeland Security Secretary John Kelly, the U.S. government is considering expanding the ban to 71 additional airports.

(READ: “What’s Next for Batteries?” with Robert Kostecki.)

Mainstream concern regarding lithium-ion battery safety became widespread in 2016 when videos of hoverboards exploding began to emerge. Since then, news reports of smartphone and laptop batteries have emerged.

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Reports of a woman’s headphones catching fire while on a flight from Bejing to Melbourne has once again heightened interest in lithium-ion battery safety. According to the Australian Transport Safety Bureau, the incident occurred while the woman was sleeping mid-flight wearing battery-powered headphones.

Early in 2016, battery expert and ECS fellow, K.M. Abraham, talked to ECS about lithium-ion battery safety concerns amidst reports of exploding hoverboards. Below are some excerpts of what he had to say.

“It is safe to say that these well-publicized hazardous events are rooted in the uncontrolled release of the large amount of energy stored in lithium-ion batteries as a result of manufacturing defects, inferior active and inactive materials used to build cells and battery packs, substandard manufacturing and quality control practices by a small fraction of cell manufacturers, and user abuses of overcharge and over-discharge, short-circuit, external thermal shocks and violent mechanical impacts,” Abraham told ECS. “All of these mistreatments can lead lithium-ion batteries to thermal runaway reactions accompanied by the release of hot combustible organic solvents which catch fire upon contact with oxygen in the atmosphere.”

Read Abraham’s full article.

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Recent safety concerns with lithium-ion batteries exploding in devices such as the Samsung Galaxy Note 7 phone and hoverboards have many energy researchers looking into this phenomenon for a better understanding of how batteries function when stressed.

A new open access paper published in the Journal of The Electrochemical Society provides some insight into these safety hazards associated with the Li-ion battery by taking a look inside the battery as it is overworked and overcharged.

Overcharging or overheating Li-ion batteries causes the materials inside to breakdown and produce bubbles of oxygen, carbon dioxide, and other gases. As more of these gases are produced, they begin to buildup and cause the battery to swell. That swelling can lead to explosion.

“The battery can either pillow a small amount and keep operating, pillow a lot and cease operation, or keep generating gas and rupture the cell, which can be accompanied by an explosion or fire,” Toby Bond, co-author of the paper, told New Scientist.

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Image: Mike Mozart/Flickr

Electronic cigarettes have paved a path for smokers to get their nicotine fix in a safer way. However, with recent news reports of the devices exploding into bursts of flames, many consumers now wary of the safety concerns.

E-cigarettes are relatively simple devices. Powered by a battery, an internal heating element vaporizes the liquid solution in the cartridge. But for a New York teen, the process wasn’t as simple as he expected.

Anatomy of an e-cigarette

According to a report by USA Today, the teen pressed the button to activate his e-cigarette and it exploded in his hands like “a bomb went off.”

Investigators expect that the device’s lithium-ion battery malfunctioned. Li-ion batteries, however, are the driving force behind personal electronics, electric vehicles, and even have potential in large-scale grid storage. So why are devices like hoverboards and e-cigarettes experiencing such issues with Li-ion battery safety when so many other applications consider the energy dense, long-life battery a non-safety hazard?

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New technology developed by researchers at the University of Michigan has been designed with the intention of preventing fires caused by lithium-ion battery malfunctions.

Researchers are making this possible by creating an advanced barrier between the electrodes in the lithium-ion battery. The barrier is made with nanofibers extracted from Kevlar – the material known for its use in bulletproof vests. The Kevlar nanofibers stifle the growth of metal tendrils that can become unwanted pathways for electrical current.

“Unlike other ultra strong material such as carbon nanotubes, Kevlar is an insulator,” said Nicholas Kotov, the Joseph B. and Florence V. Cejka Professor of Engineering. “This property is perfect for separators that need to prevent shorting between two electrodes.”

Short-circuiting happens in these batteries when holes in the membranes are too big and dendrites poke through to the membrane. They create a path for electrons within the battery, shorting it out.

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A UW senior medical engineer explains how the smart helmet can aid in player safety by using sensor technology.
Credit: Andy Manis/Journal Sentinel

Students at the University of Wisconsin-Madison are not just interested in improving technology and creating innovative design, but rather they are determined to make us rethink the way the physical and digital world interact.

These students have spent months in the University’s Internet of Things Lab, where they work to measure, monitor and control the physical world by heightening its interaction with the Internet.

The main innovation that the lab has developed is a football helmet that can detect injuries.

Cross-disciplinary teams of students have come together to develop a high-tech football helmet that has brain wave probes and a device that measures acceleration forces, which gives the ability to detect concussions on the field and directly communicate the information to medical staff.

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The painted road markings are said to be able to glow up to eight hours in the dark.
Credit: Roosegaarde

There has been a great deal of debate and innovation in smart cars recently, but why just stop at the car? Why not make a smart highway?

At least that’s the question Dutch developer Heijmans and designer Daan Roosegaard are asking. Since 2012 the duo have been talking about and drumming up game plans for innovative designs that would improve road sustainability, safety, and perception.

These ideas include: electric priority lane, which would allow electric cars to charge themselves while driving; dynamic paint, which would glow or become transparent upon sensing temperature in order to let you know road conditions; and interactive light, which would be controlled by sensors to active only when traffic approaches in order to create sustainable road light.

But the company’s main, and most tangible, development is their glow-in-the-dark lining.

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At left, a typical button battery; at right, a button battery coated with quantum tunneling composite (QTC).
Credit: Bryan Laulicht/MIT

We’ve heard a lot about innovation and improvements in the field of battery recently, but safety seems to have been put on the back-burner in lieu of creating a more powerful battery. This issue has now been addressed through funding from the National Institutes of Health in order to make technological breakthroughs in safety innovations for batteries.

According to the National Capital Poison Center, more than 3,500 people of all ages swallow button batteries every year in the United States. In order to combat the permanent injury that this could cause, researchers from MIT, Brigham and Women’s Hospital, and Massachusetts General Hospital have come together to create a coating that prevents batteries from conducing electricity after being swallowed – thereby causing no damage to the gastrointestinal tract.

Prior to this innovation, once a battery was swallowed, it would start to interact with the saliva and create an electric current. This current produces hydroxide, which causes damages to tissue. If not treated, this can cause serious injury within a few hours.

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Thanks in large part to scientific breakthroughs in sensors, cars have been getting smarter – and soon they’ll be able to tell if you’re distracted behind the wheel.

General Motors and Australian company Seeing Machines have landed a 15 year deal to create sensors that will detect when drivers are distracted.

Read the full article here.

This from the company news release:

The Seeing Machines’ Operator Monitoring System is based on patented eye-tracking technology that uses sensing equipment that requires no re-calibration between different drivers and tracks head alignment for potential distraction of the driver.

The sensors are another addition to the technology that could assist in the creation of the fully driverless car. With the United Services Auto Association noting that auto-breaks, collision assurance, and adaptive cruise control potentially coming to a car dealership near you, it is apparent that our cars are getting smarter.

Though we may be several decades away from these fully driverless cars, the sensor technology in automobiles is assisting in driver safety through anti-distraction technology.

“Eye and head tracking technology is the next step in automotive safety, which we expect to play a significant role in the reduction of one of the greatest causes of accidents: driver distraction,” said Ken Kroeger, CEO of Seeing Machines. “We strongly believe that the addition of driver monitoring to ADAS will deliver a significant improvement to the safety of drivers, passengers and pedestrians.”

Learn more sensor science and technology and their global impact via ECS’s Digital Library.